How are Specialty LiPo Batteries Made?

 

Grepow’s Lithium-ion polymer (LiPo) batteries can be specially made to be ultra-small, curved, and ultra-thin–the possibilities are endless! With factories in China that specialize in battery production, Grepow has only continued to grow and work to keep to the high performance expected of its batteries.

We will briefly explore some aspects of the production method of how thesespecialty LiPo batteriesare made at Grepow’s factories.

Temperature and humidity

In South China, the temperatures and humidity levels tend to be high, so it is especially important to strictly regulate the temperature and humidity of the production workshop. There are certain requirements that must be met by Grepow’s batteries, and these vary depending on the requirements of each cell and design. Some examples include performing under extremely high or low temperatures or fast charging.

Air conditioners and dehumidifiers must also be set in the factories.  These machines run for a longer period of time particularly when the electrodes are baked so as to remove any excess moisture.  Low-power industrial dehumidifiers are used during the liquid injection process.

Moreover, our factories are equipped with large-scale industrial dehumidifiers manufactured in Switzerland. Each workshop is thoroughly sealed, and the temperature and humidity are centrally controlled. The cost of only one floor of the workshop is 10 times that of an ordinaryLiPo batteryproduction workshop.

Blender

The battery materials need to be stirred evenly without any air bubbles.  Grepow goes a step forward by continuing to maintain the humidity and temperature during high-speed mixing.

Coating machine

GrepowLiPo batteries must have strong endurance and uniform capacity. This depends on the material coating on both sides of the cathodes and anodes being uniform.

Roller

In order to further ensure the consistency of battery life and capacity, it is necessary to further increase the energy density of the cathodes and anodes.

Two pairs of large rollers weigh 12 tons. Under the control of the computer, the gap between the two wheels can be adjusted at any time. The thickness error of the extruded film is 0.0001 mm, ensuring that each battery has the same high capacity density.

After Grepow batteries are produced, they must not only undergo high-temperature aging but also withstand 95% relative humidity at high temperatures. Our engineers also carry out multiple safety tests before packing items for shipment.

Feel free to look through our myriad of specialty items: our high- or low-temperature battery, our quick-charge battery, ourspecial-shaped batteries, and many more!

If you are interested in any Grepow specialty batteries, contact us atinfo@grepow.com.

Multifunctional Lithium Battery Testing

  With the increasing applications of lithium-ion batteries in drones, electric vehicles (EV), and solar energy storage, battery manufacturers are using modern technology and chemical composition to push the limits of battery testing and manufacturing capabilities.

Nowadays, every battery, regardless of its size, performance, and life, is determined in the manufacturing process, and the testing equipment is designed around specific batteries. However, since the lithium-ion battery market covers all shapes and capacities, it is difficult to create a single, integrated testing machine that can handle different capacities, currents, and physical shapes with required accuracy and precision.

As the demand for lithium-ion batteries becomes more diversified, we urgently need high-performing and flexible testing solutions to maximize the pros and cons and achieve cost-effectiveness.

The complexity of a lithium-ion battery

Today, lithium-ion batteries come in a variety of sizes, voltages, and applications that were originally not available when the technology was first put on the market. Lithium-ion batteries were originally designed for relatively small devices, such as notebook computers, cell phones, and other portable electronic devices.

Now, they’re a lot bigger in size for such devices as electric cars and solar battery storage. This means that a larger series, the parallel battery pack has a higher voltage, larger capacity, and larger physical volume. Some electric vehicles can have up to 100 pieces of cells in series and more than 50 in parallel.

A typical rechargeable lithium battery pack in an ordinary notebook computer consists of multiple batteries in series. However, due to the larger size of the battery pack, the testing becomes more complicated, which may affect the overall performance.

In order to achieve the best performance of the entire battery pack, each battery must be almost the same as its adjacent cells. Batteries will affect each other: if one of the batteries in a series has a low capacity, the other batteries in the battery pack will be below the optimal state. Their capacity will be degraded by the battery monitoring and rebalancing system to match the battery with the lowest performance.

The charge-discharge cycle further illustrates how a single battery can degrade the performance of the entire battery pack. The battery with the lowest capacity in the battery pack will reduce its charging state at the fastest speed, resulting in an unsafe voltage level and causing the entire battery pack to be unable to discharge again.

When a battery pack is charged, the battery with the lowest capacity will be fully charged first, and the remaining batteries will not be charged further. In electric vehicles, this will result in a reduction in the effective overall available capacity, thereby reducing the vehicle’s range. In addition, the degradation of a low-capacity battery is accelerated because it reaches an excessively high voltage at the end of its charge and discharge before the safety measures take effect.

No matter the device, the more batteries in a battery pack that is stacked in series and in parallel, the more serious the problem.

The obvious solution is to ensure that each battery is manufactured exactly the same and to keep the same batteries in the same battery pack. However, due to the inherent manufacturing process of battery impedance and capacity, testing has become critical–not only to exclude defective parts but also to distinguish which batteries are the same and which battery packs to put in.

In addition, the charging and discharging curve of the battery in the manufacturing process has a great impact on its characteristics and is constantly changing.

Modern lithium-ion batteries bring new testing challenges

Battery testing is not a new thing, but, since its advent, lithium-ion batteries have brought new pressure to the accuracy of testing equipment, production capacity, and circuit board density.

Lithium-ion batteries are unique because of their extremely dense energy storage capacity, which may cause fires and explosions if they are improperly charged and discharged. In the manufacturing and testing process, this kind of energy storage technology requires very high accuracy, which is further aggravated by many new applications. The wide range of lithium-ion batteries that are available affects the testing equipment as they need to ensure that the correct charge and discharge curve is followed accurately in order to achieve the maximum storage capacity and reliability and quality.

Since there is no one size suitable for all batteries, choosing suitable test equipment and different manufacturers for different lithium-ion batteries will increase the test cost.

In addition, continuous industrial innovations mean that the constantly changing charge-discharge curve is further optimized, making the battery tester an important development tool for new battery technology. Regardless of the chemical and mechanical properties of lithium-ion batteries, there are countless charging and discharging methods in their manufacturing process, which pushes battery manufacturers to expect more unique test functions out of battery testers.

Accuracy is obviously a necessary capability. It not only refers to the ability to keep high current control accuracy at a very low level but also includes the ability to switch very quickly between charging and discharging modes and between different current levels. These requirements are not only driven by the need to mass-produce lithium-ion batteries with consistent characteristics and quality but also by the hope to use testing procedures and equipment as innovative tools to create a competitive advantage in the market.

Although a variety of tests are required for different types of batteries, today’s testers are optimized for specific battery sizes. For example, if you are testing a large battery, a larger current is required, which translates to larger inductance, thicker wires, etc. So many aspects are involved when creating a tester that can handle high currents.

However, many factories do not only produce one type of battery. They may produce a complete set of large batteries for a customer while meeting all the test requirements for these batteries, or they may produce a set of smaller batteries with a smaller current for a smartphone customer.

This is the reason for the rising cost of testing–the battery tester is optimized for the current. Testers that can handle higher currents are generally larger and more expensive because they not only require larger silicon wafers but also magnetic components and wiring to meet electromigration rules and minimize voltage drops in the system. The factory needs to prepare a variety of testing equipment at any time to meet the production and inspection of various types of batteries. Due to the different types of batteries produced by the factory at different times, some testers may be incompatible with specific batteries and may be left unused.

Whether it is for today’s emerging factories for mass production of ordinary lithium-ion batteries or for battery manufacturers who want to use the testing process to create novel battery products, flexible test equipment must be used to adapt to a wider range of batteries’ capacity and physical size, thereby reducing capital investment and improving the return on investment.

The maximum investment in lithium-ion battery testing equipment

There will always be a need for unique battery test scenarios, which require equally unique solutions. However, for many types of lithium batteries, whether they be small smartphone batteries or a large battery pack for an electric car, there can be cost-effective testing equipment.

GREPOW‘s modular battery tester solves the problems of high accuracy, high current, and flexibility of lithium-ion battery testing equipment. The company covers a variety of available battery shapes, sizes, and capacities and can cope with emerging applications, such as large battery packs and small-sized batteries commonly found in consumer electronics products, like smart bracelets.

The reference design for lithium-ion battery testing enables companies to invest in lower current battery testing equipment and use them in parallel, thus eliminating the need for expensive investments in multiple machines with different current levels. The ability to use testing equipment in a variety of current ranges can optimize the investment in the machinery, thereby reducing the total costs and allowing for adaptability to the changing needs of lithium-ion battery testing.

If you are interested in our products, please don’t hesitate to contact us at any time!
Email: info@grepow.com
Grepow Website: https://www.grepow.com/

3 types of low-temperature lithium batteries that you need to know

 

Low-temperature lithium-ion batteries mainly include low-temperature lithium-ion polymer (LiPo) batteries, low-temperature 18650 batteries, and low-temperature lithium iron phosphate (LiPO4) batteries.  We will explore the advantages and disadvantages of each one.

Low-temperature lithium polymer batteries

Low-temperature LiPo batteries have the best low-temperature performance especially in smart wearable devices, where the advantages are more prominent.

Performance characteristics

Grepow’s LiPo batteries can be made to operate in environments with low-temperatures of -50℃ to 50℃. Under low-temperatures, the batteries can achieve a lower internal resistance and, thus, a high discharge rate. Compared with traditional lithium polymer batteries, Grepow’s batteries have broken through the discharge temperature limits of -20℃ to 60℃.

They are able to discharge over 60% efficiency at 0.2C at -40℃ and discharge over 80% efficiency at 0.2C at -30℃. When charged at 20℃ to 30℃ by 0.2C, the capacity can maintain above 85% after 300 cycles. The batteries can be ready for mass production, and they have been widely used in cold climates and military products.

Shape advantage

With stacking technology, battery shapes can be widely customized, which allows for more flexibility and space within products. We can also create small and ultra-thin batteries with low-temperature characteristics used in special fields or professional smart equipment.

Weight advantage

Under the same voltage and capacity conditions, low-temperature lithium-ion polymer batteries and low-temperature lithium iron phosphate batteries are lighter than low-temperature 18650 batteries. However, LiPo batteries are the most expensive in terms of production and manufacturing costs, which is one of the important factors limiting its use in some application areas.

Low-temperature 18650 lithium-ion batteries

Low-temperature 18650 lithium-ion batteries mainly consist of liquid electrolytes. these cylindrical batteries with steel shells have fixed dimensions, which means that their shape and size are fixed as well. The largest capacity is currently 3300mAh, which can only be achieved by a limited number of manufacturers.

Characteristics

At temperatures between -40℃ to 60℃, the effective discharge capacity is 40% to 55%, and the effective cycle life is more than 180 cycles.  At temperatures between -30℃ to 65℃ at 0.2C discharge, the effective discharge capacity is above 65%. At 1C rate discharge, the discharge capacity is above 60%, and the cycle life comes out to more than 200 cycles.

At temperatures between -20℃ to 75℃, the effective discharge capacity is more than 80%, and the cycle life is more than 300 cycles.

Due to the fixed performance and size of the battery, there is limited use for this battery, but its production and manufacturing costs are relatively low.

Low-temperature lithium iron phosphate batteries

Low-temperature LiPO4 batteries have two kinds of packaging cases: one is a steel case, which is currently mostly used in new energy batteries, such as energy-storage batteries and new energy vehicle batteries; the other is a soft-pack LiPO4 battery with aluminum plastic film for the outer packaging.

The performance of this battery is basically the same as that of the LiPo battery. However, the low-temperature performance of LiPo batteries is better than that of 18650 batteries. The development of LiPO4-battery technology has not been long, and the requirements for production equipment are relatively high.

If you are interested in our products, you can directly contact us at info@grepow.com

Grepow Website: https://www.grepow.com/

The charging voltage of 3.7V lithium battery

 

The 3.7v lithium battery is a lithium battery with a nominal voltage of 3.7v and a full-charge voltage of 4.2v. Its capacity ranges from several hundred to several thousand mAh. It is generally used in various instruments and meters, testing instruments, medical instruments, POS machines, notebook computers, and other products.

About the capacity of 3.7V lithium battery capacity, the larger the volume of a single lithium battery, the greater the capacity, or we can say that the more the number of lithium batteries in parallel, the greater the capacity.

Generally, a 3.7v lithium battery needs a “protection board” for over-charging&discharging. The battery without a protection board can only be charged with 4.2V voltage, because the ideal full charge voltage of a lithium battery is 4.2v, once the voltage exceeds 4.2v, the battery may be damaged. Charging in this way requires someone to monitor the condition of the battery at all times.

On the contrary, the battery with a protection board can be charged with 5V (range from 4.8V to 5.2V). As we know, in most cases, a 5V charger can be used for USB of computers and mobile phones.

The charging cut-off voltage of 3.7V battery is 4.2V and the discharge cut-off voltage is 3.0V.  Therefore, when the open-circuit voltage of the battery is lower than 3.6V, it should be able to charge. It is better to use the 4.2V constant voltage charging mode, so you don’t need to pay attention to the charging time. If 5V charging is used, overcharging is easy to happen.

1. Floating Charge

Floating charging means that the device is being charged while being used. This method is often used in standby power supply situations. When the voltage is lower than 12V, the equipment can not be charged. At the same time, if the voltage is too high, the circuit will be affected. Therefore, the voltage of the floating charge is 13.8V.

2. Cycle Charging

Cycle charging refers to the full charge to restore the capacity of the battery. When the battery is fully charged, it is measured without disconnecting the charger. At this time, the voltage is generally around 14.5V, and the maximum voltage will not exceed 14.9V. After disconnecting the charger for 24 hours, the voltage will generally be around 13V to 13.5V. After one week, it will be dropped to 12.8v ~ 12.9v. The specific voltage value of different batteries is different.

The nominal voltage of lithium battery is 3.7V and the charging voltage is 4.2V. The nominal voltage of batteries in series is only 7.4v, 11.1v, 14.8V…  which corresponds to the charging voltage (i.e. charger no-load output voltage) of 8.4v, 12.6V, 16.8v…It is impossible to be a multiple of 12V.

The output voltage of the charger is generally 5V, even 4.9v does not meet the standard. If you use a 4.9v charger to directly charge the pool, it is definitely not allowed. However, there will be a control circuit inside the mobile phone or the seat charger. Unless the circuit goes wrong, it will limit the charging voltage to be within the allowable range, so there is no need to worry about this.

3.3. Grepow 3.7V lithium battery List

Manufacturer	Voltage	Capacity	Shaped	Type	Model
Grepow	3.7V	220mAh	Rectangle	Lipo Battery	GRP4812050
Grepow	3.7V	120mAh	Irregular Hexagon	Lipo Battery	GRP4022020
Grepow	3.7V	22mAh	ultra-thin	Lipo Battery	GRP0422055
Grepow	3.7V	90mAh	Curve	Lipo Battery	GRP3113031
Grepow	3.7V	225mAh	Curve	Lipo Battery	GRP4017040
Grepow	3.7V	200mAh	Rectangle	Lipo Battery	GRP5811047
Grepow	3.7V	220mAh	Rectangle	Lipo Battery	GRP6011047
Grepow	3.7V	66mAh	Button-Cell	Lipo Battery	GRP1254
Grepow	3.7V	250mAh	Rectangle	Lipo Battery	GRP5212050
Grepow	3.7V	40mAh	Curve	Lipo Battery	GRP2508030
Grepow	3.7V	450mAh	Rectangle	Lipo Battery	GRP6824037
Grepow	3.7V	85mAh	Curve	Lipo Battery	GRP3512029
Grepow	3.7V	22mAh	Rectangle	Lipo Battery	GRP2010021
Grepow	3.7V	37mAh	Rectangle	Lipo Battery	GRP3013020
Grepow	3.7V	100mAh	Round	Lipo Battery	GRP5516015
Grepow	3.7V	125mAh	Round	Lipo Battery	GRP5521020
Grepow	3.7V	135mAh	Round	Lipo Battery	GRP2530027
Grepow	3.7V	1500mAh	Round	Lipo Battery	GRP7550040
Grepow	3.7V	170mAh	Round	Lipo Battery	GRP3030027
Grepow	3.7V	210mAh	Round	Lipo Battery	GRP2537036
Grepow	3.7V	225mAh	Round	Lipo Battery	GRP3630027
Grepow	3.7V	835mAh	Irregular Round	Lipo Battery	GRP7042030
Grepow	3.7V	300mAh	Round	Lipo Battery	GRP5030027

If you would like to know more about batteries please contact us at info@grepow.com

Website: www.grepow.com

Shaped Batteries for Wearable Devices will Flourish

 

Smart wearable devices refer to the items we wear every day, such as smart helmets, smartwatches, smart rings, smart belts, smart insoles, belts, etc., with smart electronic design functions, and then quantitatively analyze the data, give recommendations, reports, and Suggest. Now there are more and more categories of wearable devices, expanding to more areas: for example, children’s safety tracking bracelets, smart clothes, smart shoes, and special warm vests for the elderly; sports are required to monitor relevant physiological information during exercise Wearable devices such as sports watches and smart bracelets are quite popular among consumers. Or combine other technologies to develop new products that fit the market.

The wearable market satisfies young people’s pursuit of coolness and individuality. It has developed rapidly in the past few years and has broad room for development in the future. Data show that in the first quarter of 2018, global wearable device shipments were 25.1 million units, a year-on-year increase of 1.2%. Among them, from Apple, Fitbit and many brands, fashionable, more expensive smart wearable devices increased by 28.4%. Watches and bracelets accounted for 95% of global wearable device shipments in the first quarter. In 2018, the total global shipments of wearable devices reached 124.9 million units, an increase of 8.2% year-on-year. With the gradual maturity of wearable technology and the continuous expansion of application scenarios, it is estimated that global wearable device shipments will reach 199.8 million units in 2020.

In order to be cooler, wearable device manufacturers put forward special requirements for batteries such as smaller size, flexibility, and irregular shapes. “Currently, the supporting batteries for wearable devices are large and small, and the specifications and parameters are not uniform. However, the industry is exploring battery products with smaller volume and higher energy density.”

Although most wearable devices use ultra-low energy BLE technology (Bluetooth Low Energy Technology), users still need to change frequently to ensure that the device is fully charged. For wearable device manufacturers, providing high-efficiency wearable new energy batteries is an urgent problem to be solved. From the perspective of wearable device designers, they also look forward to having high-quality batteries, because only in this way can they Attract more consumers to like to use their devices.

GREPOW special-shaped batteries focus on wearable battery solutions. It has the advantages of high energy density, high working voltage, wide applicable temperature range, low self-discharge rate, long cycle life, and pollution-free, which meets the battery requirements of smart wearable devices. The widespread use of smart bracelets, smartwatches, and medical applications has been recognized by many first-tier manufacturers at home and abroad, with monthly shipments of more than one million.

Compared with the past nickel-chromium batteries, GREPOW special-shaped lithium batteries “occupies” most of the market. Utilize the irregular available space of the product with maximum efficiency, meet the shape of the product that meets the needs of consumers, and improve the efficiency of space use; this kind of battery is more popular and very easy to carry because it can be put into almost any small pocket. At the same time, the production technology of GREPOW special-shaped batteries not only meets the requirements of high-voltage, high-discharge rate, and fast charging but also in addition to the production of standard 3.7V lithium-ion batteries, it can also mass-produce high-voltage batteries 3.8v and 3.85v. The product quality is better than similar products.

High discharge rate technology and the fast charging function can reduce the interval time between uses, allowing your products to be more competitive than competitors. GREPOW’s lithium polymer batteries are very small and light. Only a small amount of maintenance is required, and the cost is very low. Safe and environmentally friendly, the damage to the environment is small, and the battery is durable and has a long life. “This means that GREPOW wearable special-shaped batteries can meet the rapid development needs of current electronic products and wearable devices.” In fact, it is precise because traditional batteries are rigid, they are prone to serious safety problems when they are bent or folded. ; While the GREPOW wearable special-shaped batteries maintain good flexibility while still maintaining the original energy density without affecting the battery life of the device.

In the future, the number of wearable devices is expected to explode, which means that the demand for smaller batteries with a longer battery life will increase significantly. We can also predict that the more intelligent the equipment will be the higher the pursuit of energy efficiency. According to the current use of various wearable devices on the market, it can be said that the level of various batteries is actually not bad, and each has different advantages and disadvantages. However, scientists and professionals are working hard to improve battery capacity and further reduce battery damage to the environment. In the future, a wearable industry equipped with high-efficiency batteries will flourish!

If you are interested in our battery products, please don’t hesitate to contact us at any time!
Email: info@grepow.com
Grepow Website: https://www.grepow.com/

Related articles:

1. Lithium Batteries as a Power Source for Wearable Products
2. Special Shaped Battery Perfectly Combination with Smart Wearable Devices
3. Curved Lithium Polymer Battery – Wearable Device Mobile Power
4. Wearable Medical Technology Will Benefit Chronic Diseases Patients
5. Current Status of Wearable Devices And Future Trends
6. How Smart Wearable Medical Devices Collect Energy？
7. The Future Of Medical Wearable
8. How do I find a battery for the wearable devices?
9. Wearable Device Power Solution
10. How to optimize wearable system power management？
11. Comprehensive Power Solutions for Wearable Devices
12. All Kind of Wearable Batteries Comparison

Where to buy round battery | round battery price | round battery replacement 3.7V 960mAh GRP5545043

 

Grepow 3.7V 960mAh LiPo Round Shaped Battery 5545043 Specifications:

sorting	Shaped battery
Brand	Grepow
Capacity(mAh)	960mAh
Voltage(V)	3.7V
Discharge Rate (C)	1C
Configuration	1S1P
Net Weight(±20g)	17.6±1.0
Length(±5mm)	43
Width(±2mm)	45.1
Height(±2mm)	5.35

Applications:

Smart wearable, medical equipment and other portable devices

GREPOW is a high-technology lithium-polymer battery specialist who is capable of providing fully integrated battery solutions to power wide range of electronics equipment.

When the dimension and weight of electronics is critical, GREPOW’s special shaped batteries are proven to deliver good durability and reliability, outstanding performance and long cycle life for fast-growing smart, mobile and wearable electronics.

See more Round Batteries' instruction to the link: https://www.grepow.com/page/round-lithium-polymer-battery.html

Round battery products you may be interested in:

• Grepow 3.7V 630mAh 1S1P LiPo Round Shaped Battery 6035033
• Grepow 3.7V 835mAh LiPo Irregular Round Shaped Battery 7042030
• Grepow 145mAh 3.8V Round Shaped Lipo Battery 2530027
• Grepow 1500mAh 3.7V Round Shaped Lipo Battery 7550040

Best Custom Medical Battery Solution for Top Medical Device Companies

 Advanced lithium battery technology delivers unparalleled efficiency and convenience for everything from smartphones to portable medical devices. The advantages are significant. Using a lithium battery can reduce the weight of the device and extend the working time between charges, making it more useful for providing medical care.

Medical Grade Lithium Batteries As you might expect, the safe integration of lithium batteries into the design is not only a major issue but also a challenge for medical device developers. Fortunately, many regulatory agencies such as UL, IEC, and FDA provide certification to regulate the safety of medical devices and the lithium batteries that power them. All certificates focus on the end user's security protection of the medical device in the target operating environment.

Medical device providers must comply with safety certificate guidelines

GREPOW believes that every medical device provider must comply with the safety certificate guidelines to provide users with safety and comfort. This is a problem because the current limited understanding of lithium battery technology and the risk of liability for lithium battery technology may pose greater risks to related equipment. Medical device developers need to fully understand and adopt the characteristics of lithium batteries in product design to minimize risk and exposure.

For example, developers who must use rectangular lithium polymer batteries to install into their medical devices may experience the inconsistent performance, expansion rates, and reliability issues after the use of Li-Po batteries. We have the knowledge of designing batteries to maintain good performance under these adverse conditions. The expansion rate and reliability issues after use. We have the knowledge of designing batteries to maintain good performance under these adverse conditions. The expansion rate and reliability issues after use. We have the knowledge of designing batteries to maintain good performance under these adverse conditions.

Medical device manufacturers should purchase certified lithium batteries

Medical grade batteries In order to comply with all medical certificates, lithium batteries must be produced by UL-certified factories. From chemical production to battery assembly and final testing, lithium battery production must be performed in a UL certified facility.

Any medical device manufacturer should not purchase lithium batteries from a factory that is not UL listed because they will not receive FDA approval. Therefore, in order to serve our customers, GREPOW has taken all necessary steps to obtain UL certification for our manufacturing plants.

In order to obtain FDA approval, there is a high demand for documentation on testing, safety and quality standards, and performance for UL certified plants. UL, IEC, and FDA have extensive documentation requirements to ensure the safe production of medical devices and to operate safely in medical environments.

Regulators may not know exactly what the medical device does. However, they do understand the materials involved and provide guidelines to medical device manufacturers to produce their products in a manner that prevents failures that could result in personal injury or death. The goal is to ensure that no accidents occur.

If an error occurs, these guidelines can also help the OEM and its supply chain track the root cause to prevent the error from occurring again. In order to properly track responsibilities, these regulators require complete documentation from equipment manufacturers and lithium battery manufacturers.

The design solution for the medical devices power requirements

GREPOW has been designing and manufacturing lithium battery pack solutions for medical applications for many years. The expertise we have gained enables our experts to find the right lithium chemistry formula and meet the specific needs of portable medical devices with a well-designed Smart Battery Management System (BMS).

With a wealth of experience, medical device developers should now work with GREPOW as their professional medical lithium battery manufacturer instead of trying to develop their own battery solutions. We focus on the technical challenges of integrating battery power in a way that balances performance and safety in the best possible way.

Our medical product lines are also diverse. We can support all medical devices with battery voltage requirements from 3.7V to 60V DC and capacities from 450mAh to 80Ah.

OEMs and other medical device developers should seek professional advice or cooperation advice from GREPOW before taking the next step. For more details on how GREPOW designs the best solution for the power requirements of medical devices, please see our custom battery solution page.

GREPOW medical battery in the design phase

The design of the GREPOW medical battery completely solves the OEM safety problem. The standards we use in the development of medical batteries consider the worst-case scenario of abusing lithium batteries in any operating environment. E.g:

• Medical equipment on fire: The mechanical design of the GREPOW medical battery allows the shape of the battery pack to be changed to prevent explosions, which can cause debris and damage.
• The battery BMS is designed to be redundant and meets all hypothetical safety issues for UL inspectors.
• Pass the high-temperature aging test, low-temperature aging test
• Batch processing test with long batch processing
• Drop and impact test
• The physical destructive penetration test

These tests were conducted to evaluate the design of the GREPOW medical battery to understand how the GREPOW medical battery performs in protecting users in the event of any form of damage or environmental disaster. We can say with certainty that our battery design has passed these tests before it is produced.

Medical battery production at UL-certified factories

In order to comply with all medical certificates, lithium batteries must be produced by a UL-certified factory. From chemical production to battery pack assembly and final testing, lithium batteries must be produced in UL-certified plants. In the process of applying for FDA approval, the requirements for testing, safety and quality standards, and performance documentation for UL certified plants are high. Any medical device manufacturer should not purchase lithium batteries from a factory that is not UL listed because they will not receive FDA approval.

GREPOW's factories have passed UL certification for our medical battery product line.

As noted above, UL, IEC, and FDA have extensive documentation requirements to ensure the safe production of medical devices and safe operation when used in a medical environment. We actively support OEM customers' applications by obtaining all the documentation required for regulatory approval.

 GREPOW Medical Battery Features

• Meets UL / IEC / UN safety guidelines
• Prepare to provide quality and safety documentation to support OEM FDA applications
• Safety design for overcharge/discharge protection
• Safety design for overcurrent protection
• High-temperature performance and safe design for protection
• The unique mechanical design prevents injury in catastrophic conditions
• Accelerate equipment development schedule (accelerate market launch)

Custom battery solutions to meet the medical application's needs

GREPOW is committed to using clean energy technologies to promote sustainability and create a better world. We plan to develop high-security, high-quality batteries for medical applications. Our medical batteries can be customized to integrate your creativity and meet specific needs.

With over 20 years of customer service experience, Grepow has developed a very complete service system, specifically tailored for our customers, which helps us in better understanding your needs in the first step of our communication, in a highly time-efficient way.

If you are interested in our customized battery, please don't hesitate to contact us at any time!
Email: info@grepow.com
Grepow Website: https://www.grepow.com/